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| This section, perhaps more than others, provides the information needed by you, the designer or buyer, to determine whether we fit your requirements. As with our facilities, the capabilities are ever-changing and improving. We have listed here three categories; Prototype, Production, and Special. Prototype PCB's are typically fabricated to the data provided often bypassing some of the more detailed design-rule verification used on production product. Special is a term used to describe something out of the ordinary(ie: different material or process, beyond normal capabilities). For both special and prototypes, we are typically more willing to experiment and/or push limits than with production parts. Production normally refers to mature product that is run through our facility without special attention. |
|
SPECIFICATIONS
|
LAYER COUNT
|
PROTOTYPE
|
PRODUCTION
|
SPECIAL
|
| LEAD-TIME |
1-4 |
24 HOUR - 2 WEEK |
1 WEEK - 6 WEEK |
<24 HOUR |
| " |
6-8 |
48 HOUR - 2 WEEK |
2 WEEK - 6 WEEK |
<48 HOUR |
| " |
10-12 |
3 DAY - 2 WEEK |
2 WEEK - 6 WEEK |
48 HOUR |
| " |
>12 |
5 DAY - 2 WEEK |
3 WEEK - 6 WEEK |
4 DAY |
|
|
SPECIFICATIONS
|
LAYER COUNT
|
PROTOTYPE
|
PRODUCTION
|
SPECIAL
|
| MATERIAL TYPE |
All |
FR4, Hi-temp FR4, GETEK, Rogers 4003, Polyimide |
FR4, Hi-temp FR4, Rogers 4003, Polyimide, GETEK |
Teflon, BT Resins |
| FINISHED BOARD THICKNESS |
2-6 |
.031" - .187" |
.031" - .187" |
<.031" |
| " |
8 |
.047" - .187"
|
.047" - .187" |
<.047" |
| " |
10-12 |
.062" - .187"
|
.062" - .187" |
>.187" |
| " |
14-16 |
.074" - .187"
|
.074" - .187" |
>.187" |
| " |
18-22 |
.087" - 250"
|
.087" - .250" |
Ask |
| THICKNESS TOLERANCE |
All |
+/- 15% |
+/- 10% |
<10% |
|
|
SPECIFICATIONS
|
LAYER COUNT
|
PROTOTYPE
|
PRODUCTION
|
SPECIAL
|
| LAYER COUNT |
----- |
1-20 |
1-20 |
>20 |
| USEABLE PANEL DIMENSIONS |
1 - 2 |
21" x 23" |
21" x 23" |
21.5" x 23.5" |
| " |
3-20 |
17" x 23" |
17" x 23" |
17.5" x 23.5" |
|
|
SPECIFICATIONS
|
LAYER COUNT
|
PROTOTYPE
|
PRODUCTION
|
SPECIAL
|
| FINISH PLATING |
ALL |
Sn/PB, HASL, Gold, OSP |
Sn/Pb, HASL, Gold, OSP |
White tin |
| COPPER WEIGHT |
OUTERS |
1 - 3 oz |
1 - 3 oz |
4 OZ> |
| " |
INNERS |
1/2 - 2 oz |
1/2 - 2 oz |
1/4 - 3 oz |
| TRACE/SPACE WIDTH ( 1 OZ ) |
OUTERS |
.003"/.003" |
.004"/.004" |
.003"/.003" |
TRACE/SPACE
WIDTH ( 1/2 OZ ) |
INNERS |
.003"/.003" |
.003"/.003" |
.002"/.002" |
| INNER LAYER DRILL-TO-FEATURE CLEARANCE |
All |
.012" |
.014" |
.010" |
| CONTROLLED DIELECTRIC, BLIND/BURIED VIAS |
All |
As specified |
As specified |
----- |
| SMALLEST HOLE (finished hole size) |
< or =.031" Thick material |
.005" |
.005" |
<.003" |
| " |
.031" - .062" thick material |
.007" |
.008" |
<.005" |
| " |
.062" - .093" thick material |
.008" |
.010" |
<.006" |
| " |
>.093" |
.010" |
.014" |
<.009" |
| DRILL ASPECT RATIO |
All |
10:1 |
8:1 |
12:1> |
| GOLD FINGERS |
----- |
1 EDGE |
2 EDGES |
>2 EDGES |
| SMD PITCH |
----- |
0.010" |
0.012" |
0.005" |
|
|
SPECIFICATIONS
|
LAYER COUNT
|
PROTOTYPE
|
PRODUCTION
|
SPECIAL
|
| SOLDERMASK TYPE |
All |
LPI, thermal |
LPI, thermal |
Dry Film Soldermask |
| SOLDERMASK COLOR |
All |
Green, blue, red, clear |
Green, blue, red, clear |
Custom as required |
| LEGEND COLOR |
All |
White, black, yellow |
Green, black, yellow, red |
Custom as required |
| SCORING |
All |
Yes |
Yes |
--- |
| BODY GOLD |
All |
Hard, soft, Bondable, selective, body, tips |
Hard, soft, Bondable, selective, body, tips |
Selective Soft or Hard body Gold |
| FILE FORMATS ACCEPTED |
IMAGE |
ODB++ or, GERBER 274-X |
ODB++ or GERBER 274-D |
DXF, HPGL |
| " |
DRILL |
EXCELLON |
SDCII |
DXF, HPGL |
|
|
SPECIFICATIONS
|
LAYER COUNT
|
PROTOTYPE
|
PRODUCTION
|
SPECIAL
|
| ELECTRICAL TEST |
All |
Flying Probe, single-side fixture test |
Flying Probe, Dual-side access, Hard-body fixture, single-side fixture, Dedicated fixture |
--- |
| TDR TEST |
All |
Yes |
Yes |
--- |
| HIPOT TEST |
All |
Yes |
Yes |
--- |
| MICROSECTION ANALYSIS |
All |
Yes, As required |
Yes, As required |
--- |
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